#Dyeing, Drying, Finishing

2025-02-27

SL Smart Weft-Straightener success at Harris Tweed Hebrides, UK

High quality fabric is essential for any finisher who wants to ensure consistent quality and resource efficiency. A particularly important quality criterion is straight weft and straight course fabric. The Scottish tweed manufacturer Harris Tweed Hebrides finishes 100% woolen, handwoven cloth and stands as a world class leader in British luxury cloth with an extensive, high quality product range. The company was looking for a weft-straightening system which, in contrast to the previously used pinwheel system, could not damage the wool.

SuccessStory at Harris Tweed Hebrides, UK © 2025 PLEVA

They finish 100% woollen, handwoven cloth with fabric weights from 260 to 353 g/m² and fabric widths from 750mm up to 1500mm. Each individual tweed is approximately 50m in length.

Precise weft correction without pin wheels for high-quality, straightened fabrics

The customer's aim and requirement is a precise correction of the weft without usage of pin wheels to produce high quality, straightened fabrics without distortion as well as automatic adaptation on a wide range of weaves and the variations that occur with handwoven fabrics, while maintaining easy, intuitive operation.

Pleva's SL smart weft-straightener: advanced technology for precise and efficient fabric straightening

Fitted to these needs the well-known German manufacturer PLEVA gives with the automatic weft-straightener SL smart including the unique high-tech traversing camera technology the optimum solution and offers the finisher several advantages.

The user-friendly, self-explanatory interface displays all important information at one glance. This enables to work with maximum efficiency and to react to the complex portfolio with the integrated recipe management for sophisticated straightening. The well-established advanced traversing camera with many measuring points across the fabric width ensures the most accurate straightening. In combination with the fast reaction time of the rollers, it allows best straightening results. Furtheron the machine design is fitted to even the harshest working conditions and optimized for easy cleaning and low maintenance.

PLEVA SL smart weft-straightener © 2025 PLEVA

Harris Tweed Hebrides praises SL smart weft-straightener for precision and efficiency

David Stewart, Harris Tweed Hebrides Ltd is very satisfied and states: „The SL smart weft-straightener performs very well with our product. The traversing camera is exceptionally accurate and automatically adapts to a wide range of weaves. The system of skew and bow rollers allow precise alteration of the weft without the possibility of damage to the fabric. It requires very little input from the operator and minimal maintenance, resulting in increased productive times. The addition of the touch screen control panel allows the operator to view the current weft position in real-time, ensuring that the fabric is within the accepted parameters. Excellent support from PLEVA team.”

Besides those advantages, also a positive ecological impact is achieved: Due to the first-time-right-principle, only one round through the production line with the fabric is needed to produce directly the aimed result. This saves energy and valuable resources. In addition, due to the higher quality of the goods, there are no more costly readjustments or wasted fabrics and complaints can be reduced drastically. This is not only good for textile finishing companies and customers, but also for the environment.

Learn more about sustainability with PLEVA Sensors and Controls on www.pleva.org

Smart automation to fix gaps of skilled staff

Advanced technology for high quality and efficiency at textile finishing - ITMA Asia 2025, Singapore As customer expectations rise and skilled labor becomes increasingly scarce, smart sensor technology and automated control systems have become essential in modern textile finishing. PLEVA meets these challenges with its renowned, robust and reliable sensors, specifically designed for the demanding conditions of textile production.

Generation change at Pleva: Kathrin and Stephan Pleva join the Management Team

PLEVA GmbH, a leading manufacturer of sensors, measurement and control technology for various industries, announces that Kathrin Pleva and Stephan Pleva have been appointed as Managing Directors of the family-owned company. Together with their father, Dr. Ralf Pleva, they will shape the future of the company.

Pleva will showcase advanced technology for energy-efficiency and sophisticated processes at Techtextil 2024

Making processes more cost-effective, sustainable, transparent, and above all more efficient, is exactly the aim of using sensors and controls at textile processes. By this, textile producers are enabled to save large amounts of energy, improve product quality and make even complex processes more traceable and reproducible. Pleva is looking forward to discuss those important aspects is the Techtextil 2024 in Frankfurt.

Orthopac RVMC-20 plus: German Engineering for Smarter Weft Straightening

In times of rising cost pressure and growing quality demands, textile producers worldwide are searching for solutions that combine precision, efficiency, and sustainability. With its latest innovation, the Orthopac RVMC-20 plus, Mahlo once again demonstrates the strength of German engineering: improving proven technology to meet today’s challenges.

Precision jet dyeing moves towards industrial scale as Alchemie partners with Acatel

BTMA member Alchemie Technology, the pioneer of precision jet dyeing solutions based in Cambridge, UK, is partnering with Acatel, the Portuguese leader in sustainable textile manufacturing. The two companies will work together to validate and optimise Alchemie’s Endeavour system for knitted cellulosic fabrics.

Circulose restarts commercial-scale production at Ortviken plant in Sundsvall

Circulose today announced the restart of its commercial-scale production plant at Ortviken in Sundsvall, Sweden, marking a significant step in scaling next-generation materials for the global fashion industry. The company plans to resume production of CIRCULOSE®, a recycled pulp made entirely from discarded cotton textiles, in the fourth quarter of 2026.

VIATT 2026 to debut German Pavilion, strengthening European participation alongside key Asian textile hubs

Vietnam’s textile and garment sector continues to be a major contributor to the country’s economic growth, with export revenues expected to reach USD 46 billion in 2025, a 5.6% increase from 2024 . From 26 – 28 February, the Vietnam International Trade Fair for Apparel, Textiles and Textile Technologies (VIATT) is set to contribute to economic growth opportunities by accelerating digital transformation and green transition across the entire textile value chain. The upcoming edition will respond to the rising demand for advanced technologies and sustainable materials with the introduction of the German Pavilion, alongside strong exhibitor participation from key Asian sectors, as well as several high-profile fringe events.

Sustainable, lightweight, and sound absorbing: Polyester-based front trunk solution for BEVs

As car manufacturers look to further reduce their carbon footprint, Autoneum has developed an innovative front trunk solution for battery electric vehicles (BEVs), made entirely from polyester-based textile. The Ultra-Silent Frunk offers significant weight reduction, improved acoustic and thermal insulation, and uses up to 70 percent recycled material, supporting sustainable and efficient vehicle design. Autoneum, global technology leader in acoustic and thermal management for vehicles, has already received orders for the new frunk from three major OEMs in Asia and Europe to be built in three BEV models. Series production for two BEVs has been underway in China and Germany since last year.