[pageLogInLogOut]

#ITM 2024

KM.ON launches its pioneering QMS for warp knitting machines

KM.ON launches its new Quality Monitoring System (QMS) for the retrofit market at ITM from June 4 to 8 in Istanbul, presenting a game-changing solution for quality management on warp knitting machines. For its exceptional performance in defect detection, the QMS uses the advances of our time: a state-of-the-art camera system that captures images of the production process, and a specialized artificial intelligence (AI) to analyze the images. Particularly in terms of handling, reliability and precision of defect detection, the QMS from KM.ON offers advantages over conventional systems that do not rely on AI analysis.


The QMS is designed for easy setup and can be operated without prior expertise. If a defect causes the machine to come to a standstill, the operator is informed immediately via a user-friendly interface. The immediate warning enables rapid intervention and therefore less downtime and more productivity.

Quality control on a new level - the new AI-based Quality Monitoring System (QMS) © 2024 KM.ON
Quality control on a new level - the new AI-based Quality Monitoring System (QMS) © 2024 KM.ON


Monitoring without unnecessary stops

Thanks to its conceptual design, the QMS only stops production when actual defects are detected. Unnecessary interruptions caused by external disruptive factors, such as changing light conditions, are avoided. This exceptional precision prevents productivity losses and helps to ensure continuous operation. Costs due to unnecessary machine downtime are avoided.

Defect detection with maximum precision and learning effects

Unlike conventional camera systems, the QMS detects even the most complex defects and triggers an immediate machine stop. This minimizes material waste. During operation, the AI-controlled system learns from the data to enhance its detection accuracy, thereby reducing the reject rate and costs. The QMS also adapts to evolving production environments to ensure consistently high efficiency.

With its performance features, the QMS is KM.ON's answer to the requirements of the warp knitting industry. The software company's experts have held intensive discussions with numerous customers about their day-to-day work requirements and incorporated their feedback into the specifications for the QMS. The result is a product with maximum benefits.

"Our QMS is easy to use and extremely reliable. It avoids unintentional machine stops due to detection errors, but also detects quality defects that are difficult to identify," says Florian Wurzel, Cluster Lead Quality Assurance at KM.ON, summarizing the advantages of the QMS.

Florian Wurzel © 2024 KM.ON
Florian Wurzel © 2024 KM.ON

Florian Wurzel and his team are looking forward to many good discussions with their guests at ITM, 04 - 08 June 2024, Tüyap Fair and Congress Center Istanbul, Hall 3 Stand 303A.




More News from KARL MAYER Textilmaschinenfabrik GmbH

#Knitting & Hosiery

The newcomers HKS 3-M EL ECO and HKS 4-M EL ECO set new standards in the tricot market

Short development cycles, frequent pattern changes, and maximum efficiency – even with small batch sizes: Today's global fashion and apparel market demands more flexibility than ever before. High-performance warp knitting machines with compound needles (HKS) and EL pattern drive are KARL MAYER's answer to this challenge.

#Knitting & Hosiery

KARL MAYER celebrates 35 years of EL pattern drive

KARL MAYER is celebrating an anniversary this year: on 30 November 1990, the first warp knitting machine with electronic guide bar control, the KS 4 EL, was delivered – another milestone for patterning. As early as 1980, the SU gearbox with the MRS42SU had initiated the transition from mechanical chains to digital data.

#ITMA Asia + CITME Singapore 2025

India becomes growth engine for the warp knitting industry

ITMA ASIA 2025 exceeded all expectations for KARL MAYER – above all thanks to the strong interest from India: around 30% of the qualified discussions were held with partners from this traditional textile country. The response underlines the growing importance of the Indian market, which could become the second largest sales region for KARL MAYER after China. The warp knitting industry in particular is developing dynamically.

#Weaving

Solution for lower energy consumption proves itself in practice

Getzner Textil is one of KARL MAYER’s first customers to use PROSIZE with CASCADE. The innovative weaving specialist has tested the steam and condensation system by KARL MAYER and determined the energy savings it achieves. Karl-Heinz Vaaßen, Head of Textile Drying at KARL MAYER, assisted Getzner Textil’s production specialists both with the tests and with all questions relating to CASCADE. In a conversation with Werner Egger, Head of Weaving, and Thomas Rossi, Head of Warp Preparation at Getzner Textil, he learnt more about the system’s benefits for his customer.

More News on ITM 2024

Latest News

#People

Happy Holidays!

Dear reader, the year 2025 is drawing to a close. We are entering what we hope will be a peaceful holiday season, spending time with our families and taking a moment to pause and reflect. We hope we have been able to support you once again this year with relevant news and articles, and we look forward to surprising you with many innovations in the coming year. Enjoy the festive season, stay healthy, and we wish you a happy and joyful holiday season.

#Weaving

Lindauer Dornier announces leadership transition in weaving machine business

After more than ten successful years at Lindauer DORNIER GmbH, Mr Wolfgang Schöffl will leave the family-owned company at the end of the year to enter well-deserved retirement.

#Heimtextil 2026

Texpertise Focus AI: Messe Frankfurt puts Artificial Intelligence centre stage at its international textile and apparel trade fairs

Under the banner 'Texpertise Focus AI, Messe Frankfurt will place a strong emphasis on Artificial Intelligence (AI) across its international textile and apparel trade fairs from 2026 onwards, setting a future-shaping signal for the industry. The initiative highlights the responsible use of AI along the entire textile value chain, from fibre production to the point of sale. The programme will launch at Heimtextil in Frankfurt in January 2026.

#Technical Textiles

Autoneum and Polestar set new benchmarks for passenger experience and sustainability

As the global market leader in sustainable acoustic and thermal management, Autoneum is a key supplier of interior and exterior components for the highly anticipated Polestar 5 model. The successful collaboration between Autoneum and Polestar marks a significant milestone in sustainable automotive engineering: the electric grand tourer sports car features several innovations in lightweight, fully recyclable polyester-based components that ensure a superior driving experience. Polestar 5 was revealed at the IAA Mobility 2025 in Munich and is available in 24 markets.

TOP