#Composites

2025-02-20

Large composite project for the Mataf ceiling in Mecca

Sicomin, a global leader in the production of epoxy resins, proudly announces its role in a collaboration with Premier Composite Technologies (PCT) for the Mataf extension at the Holy Mosque of Mecca, KSA. The project incorporates extensive uses of composite materials in architecture, with the Mataf Ceiling - a structure spanning 216,800 square metres - at its core.

Project showcases the potential of composites to revolutionize architectural applications

Composite materials were the only viable solution capable of meeting the ambitious weight and performance demands of the ceiling installation, with Sicomin epoxy systems, quadraxial stitched glass fabric and carbon reinforcements being used to create lightweight and intricately decorated soffit panels that define the Mataf Ceiling.

Installed across four levels surrounding the Mataf walkway and the sacred Kaaba, the ceiling was designed, fabricated, and installed by PCT. Each individual panel, produced in Dubai and measuring up to 12 x 3 metres, showcases Arabic mashrabiya patterns crafted from ultra-high-performance concrete (UHPC) and engineered stone agglomerate inlays. These panels meet strict weight requirements of 67 kg/m² while incorporating critical functionalities such as acoustic insulation, fire protection, and integrated custom LED lighting.

To meet the project’s rigorous technical requirements and ambitious timeline, Sicomin supplied its SGi 128 Bio Gelcoat and SR 1122 Fire Retardant Epoxy. Working closely with PCT, Sicomin developed a custom lower-viscosity version of the SR1122 resin, enhancing fibre wet-out and optimizing production efficiency. This development enabled PCT to achieve its output levels during peak production. Sicomin also supported extensive third-party fire testing, ensuring that the SR 1122 panels with SGi 128 Bio Gelcoat complied with the ASTM E84 Class A standard.

To meet the tight production schedule, Sicomin established a dedicated warehouse in Dubai, ensuring a flexible and reliable supply chain. This logistical capability supported PCT’s average production rate of 6,000 square metres per month, while accommodating design approvals, installation constraints, and the complexities of mold fabrication.

The Shamia Expansion, initiated in 2014 and resumed in 2020 after a temporary pause, is set for completion in Q3 2025. This phase of the project represents a major milestone in the use of composites in architecture, with additional phases and further collaborations already in development.

“We are very proud to have expanded our UAE warehousing and production capacity in France to ensure a fast and secure supply chain for PCT,” comments Ken Marcovich, CEO, Sicomin. “Our goal is to enable our customers to achieve their ambitions. By delivering Fire Resistant, GreenPoxy and Architectural systems at an industrial scale, we ensure they never encounter supply limitations.”

Hannes Waimer, CEO, Premier Composite Technologies, added: “The Mataf Extension has been a landmark project for us. The complexity of the Mataf Ceiling required a unique combination of innovative materials, precise engineering, and flawless execution. Sicomin’s support, from custom resin development to reliable material supply, has been essential in helping us meet the project’s demanding specifications and timelines.”

A section of the Mataf Ceiling manufactured by PCT will be on display on the Sicomin stand at JEC World 2025, Paris.

Sicomin appoints CS Kompozyty as exclusive Distributor for Poland

Sicomin is pleased to announce the appointment of CS Kompozyty as its exclusive distributor for Poland. The partnership will provide Polish composite manufacturers with comprehensive access to Sicomin's broad range of performance epoxy resins, green epoxies, hardeners, and adhesive solutions, supported by local technical expertise and rapid delivery capabilities.

Sicomin announces Ken Marcovich as new CEO

After successfully leading the expansion of Map Yachting, Ken Marcovich, the elder son of the Marcovich family, is now stepping into the role of CEO at Sicomin. He succeeds his father, Philippe Marcovich, who has led Sicomin for 42 years, transforming the company into a global leader in epoxy resin systems and advanced composite materials.

MEL Composites delivers advanced hull infusion for Técnico Solar Boat’s hydrogen-powered São Gabriel 01

MEL Composites has reinforced its partnership with Técnico Solar Boat through the successful hull infusion of the São Gabriel 01, an 8m long, 2.4m wide, hydrogen-powered hydrofoiling vessel. Designed to compete at the Monaco Energy Boat Challenge in July 2026, the São Gabriel 01 is the team’s most technically demanding project to date and showcases the future of sustainable marine engineering by combining advanced composite manufacturing with clean energy systems.

JEC World 2026 reveals the list of finalists for the Innovation Awards

Each year, the JEC Composites Innovation Awards recognize collaborative, innovative, and ambitious projects that illustrate the potential of composite materials. Created in 1998, this benchmark program aims to identify, promote, and reward the most innovative composite solutions worldwide. In 28 years, the JEC Composites Innovation Awards have attracted more than 2,200 participating companies from around the world. A total of 269 companies and 811 associated partners have been recognized for the excellence of their innovations.

MEL Composites and Carrocerías Ayats collaborate on lightweight composite window frames

MEL Composites is proud to announce its ongoing collaboration with Spanish bus and coach manufacturer Carrocerías Ayats, showcasing the benefits of advanced composite technologies and scalable manufacturing processes originally developed for the sporting goods sector. The joint development of lightweight composite window frame covers demonstrates how MEL’s process innovation can be successfully transferred to the transportation industry to meet new regulatory and performance goals.

Happy Holidays!

Dear reader, the year 2025 is drawing to a close. We are entering what we hope will be a peaceful holiday season, spending time with our families and taking a moment to pause and reflect. We hope we have been able to support you once again this year with relevant news and articles, and we look forward to surprising you with many innovations in the coming year. Enjoy the festive season, stay healthy, and we wish you a happy and joyful holiday season.

Texpertise Focus AI: Messe Frankfurt puts Artificial Intelligence centre stage at its international textile and apparel trade fairs

Under the banner 'Texpertise Focus AI, Messe Frankfurt will place a strong emphasis on Artificial Intelligence (AI) across its international textile and apparel trade fairs from 2026 onwards, setting a future-shaping signal for the industry. The initiative highlights the responsible use of AI along the entire textile value chain, from fibre production to the point of sale. The programme will launch at Heimtextil in Frankfurt in January 2026.

Autoneum and Polestar set new benchmarks for passenger experience and sustainability

As the global market leader in sustainable acoustic and thermal management, Autoneum is a key supplier of interior and exterior components for the highly anticipated Polestar 5 model. The successful collaboration between Autoneum and Polestar marks a significant milestone in sustainable automotive engineering: the electric grand tourer sports car features several innovations in lightweight, fully recyclable polyester-based components that ensure a superior driving experience. Polestar 5 was revealed at the IAA Mobility 2025 in Munich and is available in 24 markets.