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#Research & Development

Sustainable athletic wear made from bio-based Polyethylene

Conventional sports textiles made from petroleum-based synthetic fibres are to be replaced in the future by sustainable, bio-based, cooling textiles. Polyethylene, previously used mainly in the packaging industry, is thus qualified for use in textiles and, as a bio-based drop-in solution, offers a cost-effective, sustainable alternative for the future.

TECNARO (Ilsfeld/Germany), BB Engineering (Remscheid/Germany), FALKE (Schmallenberg/Germany) and the Institut für Textiltechnik (ITA) of RWTH Aachen University have developed textiles from bio-based polyethylene (bioPE) in the bioPEtex project of the BIOTEXFUTURE Innovation Space.

TECNARO develops the bio-based PE compounds and handles their dyeing. ITA is concentrating on the process development for melt spinning (partially-oriented yarn, POY) and false-twist texturing (draw-textured yarn, DTY) of the bioPE yarns. BB Engineering implements the false-twist texturing on an industrial scale, and FALKE is developing the final T-shirt, which will be treated with a bio-based finish for improved elasticity.

(a) bioPE granule, source: FALKE; (b) bioPE-POY and bioPE-DTY, source: FALKE; (c) REM image of bioPE-POY, source: ITA; (d) REM image of bioPE-DTY, source: ITA; (e) T-shirt made primarily from bioPE yarns (front), source: FALKE; (f) Back of the T-shirt, source: FALKE; (g) Close-up of the T-shirt, source © 2026 FALKE
(a) bioPE granule, source: FALKE; (b) bioPE-POY and bioPE-DTY, source: FALKE; (c) REM image of bioPE-POY, source: ITA; (d) REM image of bioPE-DTY, source: ITA; (e) T-shirt made primarily from bioPE yarns (front), source: FALKE; (f) Back of the T-shirt, source: FALKE; (g) Close-up of the T-shirt, source © 2026 FALKE


The successful creation of a first T-shirt from the yarns developed in this project underscores their promising characteristics. This represents a key milestone and forms the basis for investigating potential market readiness in subsequent phases. Above all, the white BioPE T-shirt impresses with its pleasantly cool and soft touch. However, additional development, characterisation, and optimisation steps are necessary to make a market introduction possible.



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#Research & Development

Elastic yarns to become more recyclable and environmentally friendly in future

On 29 April 2026, ITA student Tobias Dickmeiß was awarded a sponsorship prize by the Wilhelm Lorch-Stiftung for his innovative approach, to replacing conventional elastane with elastic yarns made from thermoplastic copolyester elastomers (TPC). Thanks to their thermoplastic nature and compatibility with typical polyesters used in the textile industry, elastic TPC yarns offer improved recyclability. Furthermore, the use of the melt-spinning process in yarn production eliminates the need for solvents that are harmful to the environment and human health.

#Research & Development

Walter Reiners Foundation Prize awarded to three ITA graduates

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#Research & Development

ITA spin-off Solid Air (SA) Dynamics reaches the semi-finals of the Rice Business Plan Competition

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#Techtextil 2026

Smart textiles can also be sustainable, eco-friendly and AI-powered – ITA at Techtextil 2026

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Textile climate control system in workwear – exhibition at the 2026 SME Innovation Day!

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#Techtextil 2026

Young talents honoured – 60 years Walter Reiners Foundation

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#Research & Development

Regional hemp bast for lightweight construction profiles

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#ITMA 2027

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INDEX 2026: Reicofil introduces RF 5.10 upgrade boosting output by 10 percent

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#Recycled Fibers

Lindex and BASF partner to bring textile-­to­-textile recycled polyamide to lingerie sector

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#Dyeing, Drying, Finishing

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